Brampton Two-Car Garage Transformation
A failing multi-layer concrete floor was removed, repaired, prepared, and rebuilt with a full flake epoxy system.
- ClientParmesh
- LocationBrampton, Ontario
- SystemFull Flake Epoxy
- Flake BlendWombat, supplied by Everflow
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Failing multi-layer blue floor versus the completed full flake epoxy system.
Failing Multi-Layer Floor
The original garage floor had several failing layers. The existing concrete slab had been covered with old paint, followed by additional cement-based repair layers. Some of the repair material had not cured or bonded properly. Large sections were loose, uneven, soft, and failing.
The stem walls also had high spots, voids, surface damage, and large irregular areas that required repair before coating.
Back to Sound Concrete
The crew first removed the loose and failing cement layers with a small demolition hammer. This reduced unnecessary wear on the diamond grinding equipment and exposed the underlying surface.
After removing the failed material, the remaining paint and contamination were mechanically ground away. The floor was taken back to the original concrete slab and prepared to create a clean, sound surface for the coating system.
The surface was then swept, vacuumed, and cleaned thoroughly before repairs and coating began.
Stabilizing the Slab
Cracks and damaged areas were filled with a fast-curing crack repair material.
Small pits and surface voids were filled where required. For deeper gaps, clean aggregate sand was combined with the liquid crack repair material to build a stronger repair. After curing, the repaired areas were ground smooth and blended into the surrounding concrete.
Building a True Vertical Transition
The stem walls contained high spots, holes, rough areas, and uneven surfaces.
The high areas were mechanically reduced. An Everflow epoxy mortar was then applied to fill larger holes, smaller voids, and damaged sections. After curing, the repaired walls received a light mechanical scuff before coating.
Base Coat, Wombat Flake & Topcoat
After preparation and repairs were completed, the floor and repaired stem walls received the base coat.
The Wombat decorative flake blend from Everflow was broadcast into the coating to create a full flake finish.
The following day, the excess flake was prepared and the Everflow topcoat was applied to seal and protect the system.
A Clean, Durable Garage Finish
The completed system created a clean, durable, and consistent finish across the garage floor and stem walls.
The transformation replaced a failing, uneven blue floor with a professional full flake surface designed for vehicle traffic, easier cleaning, and long-term use.
The customer completed a final walkthrough, approved the finished work, and was pleased with the result.
Work Completed
- Removal of failing cement repair layers
- Removal of existing paint
- Mechanical diamond grinding
- Surface cleaning and vacuuming
- Crack repair
- Pitting and void repair
- Deep repair using crack filler and clean aggregate sand
- Stem wall grinding
- Epoxy mortar wall repairs
- Base coat installation
- Full Wombat flake broadcast
- Everflow topcoat
- Final inspection and customer walkthrough
From Demolition to Finish
Real project photographs from the Brampton two-car garage transformation.
Before
Demolition, Grinding & Preparation
Floor Repairs
Stem Wall Repairs
Base Coat and Flake
In-progress base coat and flake broadcast photos from this project are not shown here. The finished full flake surface with the Everflow Wombat blend is documented in the finished project photos below.
Finished Project
What Our Client Said
“Prime Surface Systems Inc. transformed my two-car garage floor. The original floor was in rough condition, and the finished floor looks clean, bright, and completely different. I am happy with the final result and the attention given to the preparation.”